Biofuel Technician

At Ace Ethanol LLC, we understand the value of a local grain marketing opportunity that results from renewable energy. We’re confident our efforts to improve this company will lead to more value for our customers, employees, and our neighbors—anyone who has a stake in the success of renewable energy and Wisconsin agriculture.

Our employees do work that matters, applying our science and knowledge in ways that make a positive impact on people’s lives. Here, you’ll be part of a local company known for its uncompromising integrity. You’ll work within a unique and challenging environment, where we strive for continuous improvement in everything that we do. Here, your opportunities are endless.

Position Summary:

The Biofuel Technician plays a critical role in the operation and optimization of the biofuel production processes at Ace Ethanol. This position ensures efficient, safe, and environmentally compliant production of ethanol and its by-products by monitoring, documenting, troubleshooting production activities, and adhering to operational protocols, all while keeping others informed of problems or potential problems as indicated.

Duties and Responsibilities:

Production Operations:

• Operate and monitor plant equipment (4 Stations – cook, distillation, D3MAXX, Dryers)
• Start/stop control pumps, fans, and conveyors.
• Follow written procedures (SOPs)
• Monitor and adjust flows, temperatures, pressures, etc, to maintain product quality and yield.

Safety and Compliance:

• Adhere to all safety protocols and ensure compliance with OSHA and environmental regulations.
• Confined space entry for cleaning and maintenance activities.
• Participate in safety drills and report any hazards or incidents promptly.
• Maintain good housekeeping (sweep floors, shovels spills, clean sample containers and buckets, etc.)

Quality Assurance:

• Collect and analyze samples from various stages of production to ensure specifications are met. (pH, solids, proof, etc.)

Maintenance and Troubleshooting:

• Perform routine maintenance and assist with equipment repairs as needed.
• Troubleshoot process problems to minimize downtime.
• Assist with maintenance tasks as needed.

Documentation and Reporting:

• Maintain accurate records of production data, maintenance activities, and incidents.
• Prepare daily shift reports for review by the oncoming shift.
• Log process data on paper and in the computer.

Team Collaboration:

• Work closely with colleagues in production, quality control, and maintenance teams to achieve operational goals.
• Provide training and guidance to new team members as required.

Required Skills & Abilities:

• Strong attention to detail and problem-solving skills.
• Ability to work in a fast-paced environment and handle multiple tasks.

Education & Experience:

• High school diploma or equivalent required.
• Experience in industrial operations, manufacturing, or biofuel production is an advantage.
• Basic understanding of mechanical systems, instrumentation, and/or process control.

Note: Due to 24/7/365 operations and number of operators on each shift, must be reliable and timely in reporting to work.

Working Conditions:

• Ability to lift parts/tools/equipment/ingredient bags up to 50 lbs. and perform physical tasks such as climbing, bending, and standing for extended periods.
• Walking and working on flat surfaces, uneven surfaces, and grating platforms.
• Wearing personal protective equipment (PPE), such as steel toes shoes/boots, safety glasses, hard hat, hearing protection, face shield, respirator, etc.
• Ability to work in varying environmental conditions, including exposure to heat, noise, and chemicals.

Note: This job describes the general nature and level of work performed by employees assigned to this position. It does not state or imply that these are the only duties and responsibilities assigned to the job. Employees may be required to perform other job-related duties as requested by management. All requirements are subject to change over time and to possible modification to reasonably accommodate individuals with a disability.