Shaw to Cease Production of Polyvinyl Chloride

Published on: June 29, 2004

Shaw Industries Inc., a Berkshire Hathaway company and the world's largest carpet manufacturer, announced it will stop making Polyvinyl Chloride (PVC) carpet backing, effective at the end of this year.


Driving the decision is the growth of EcoWorx, a non-PVC carpet backing introduced in 1999. Over the past four years when presented with a choice, customers self-selected the new technology, which reached 70% of Shaw's total carpet tile production by year-end 2003.


Shaw received acknowledgement for EcoWorx from the U.S. Environmental Protection Agency (EPA) as a recipient of the Presidential Green Chemistry Challenge Award. The honor recognizes Shaw for developing a carpet tile that may be sustainably recycled and has less embodied energy than traditional PVC carpet tiles, while maintaining equal or greater performance.


"We see sustainability as an essential business practice for our corporation, our suppliers and our customers — recognizing that need, we created a product unmatched in the industry," said Randy Merritt, executive vice president of marketing for Shaw Industries. "EcoWorx meets customer demand for a PVC alternative product and provides a sustainable flooring solution that makes good economic, functional and environmental sense for all stakeholders."


Demonstrating Shaw's commitment to sustainability and innovation, EcoWorx was the result of a product development project with the following criteria: energy efficiency – superior performance – financial sustainability – use of sustainable material that meets Cradle-to-Cradle Design Protocol.


EcoWorx meets the Cradle-to-Cradle Design Protocol, a third-party system created by renowned architect William McDonough and German chemist Michael Braungart that assesses each individual material used in a product to determine whether it's safe for the ecosystem. Following nature's organic cycle of renewal, the Cradle-to-Cradle Design Protocol ensures products can be continually broken down and reused again through closed-loop or "cradle-to- cradle" recycling. Rather than using traditional approaches that recycle used carpet into other products that could eventually end up in a landfill, this progressive approach enables Shaw to maintain continuous responsibility for product material.


To ensure EcoWorx remains in this continuous loop, the product is backed by an environmental guarantee. Shaw guarantees it will pick up EcoWorx at the end of its life, at no charge to the customer, and recycle it into more EcoWorx, enabling the company to use the same materials in a perpetual loop.

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